Double station welding robot workstation

Welding robot workstation Main Features

8kg payload 1.4m robot arm 1 set;

MIG or TIG welding machine 1 set;

One axis 360°rotation positioner 2 sets;

Fixtures 2 sets;

Welding gun cleaner 1 set

Welding robot workstation workflow

1) Manual loading of the workpiece to the fixture in Station 1 positioner;

2) Start welding;

3) The robot and welding machine will do welding on the workpiece according to the presetting program;

4) Welding completed;

5) While the station 1 is being welded, station 2 is being loaded and fixed the work piece synchronously. Two stations work

alternately.

6) Cycle working

7) This machine can achieve automatic welding with manually loading material. It can also improve the welding quality and welding

efficiency. What’s more, it can reduce the production cost. The problem of unstable quality and low production efficiency caused

by pure manual operation has been solved.

Workpiece precision requirement:

(1)The surface of the work shall not affect the quality of welding oil, rust, moisture;

(2)Must not affect the positioning of burrs, etc.;

(3)The clearance shall be no more than 1mm;

(4)The consistency error of the same weld group is less than 0.5m.

Widely used in welding bicycle accessories, electric car accessories, guardrail, agricultural machinery, construction machinery, furniture accessories, auto parts, car seats, sports equipment, medical equipment, hardware mechanical and electrical hardware manufacturing field welding tasks.

Application Effect

1. Double-station positioner layout can realize long time continuous welding, welding efficiency and welding quality has been significantly improved;

2.The positioner realizes the workpiece clamping at one time, and automatically realizes the alternating welding of the front and the back side of product, so that the deformation is effectively controlled.

3.This machine can achieve automatic welding with manually loading material. It can also improve the welding quality and welding efficiency. What’s more, it can reduce the production cost. The problem of unstable quality and low production efficiency caused by pure manual operation has been solved.

4. Robot replace manual welding. Welding industry is a high-risk industry, high temperature, arc light and welding smoke have a certain impact on the physical and mental health of workers;

5.It is an inevitable trend to use robots to replace welding robots in welding, which is not only the promotion of the market, but also the requirement of technological upgrading.

After the production is finished for all the equipment, the seller should make suitable package for certain equipment parts and label the parts. Besides, the equipment package shall be intact during the loading, unloading and transportation.

1. We have a technical team and high-quality workers including mechanical, electronic, welding, automatic control, electromechanical integration, and management.

2. Customized Service: We can help to design and develop the welding machine according to your requirement. We are flexible and capable Supplier.

3. Genuine Product with Excellent Quality: 12 months warranty. Our machines are strictly complied with ISO9001:2000 and China Compulsory Certification. Most of our machines enjoy 8-10 years service life. 100% guarantee test before delivery.

4. After Sales Service and Technical Assistance: 24 hours technical support by email. Our professional team is always here willing to be your technical consultant.

5. Quick Delivery: Our company provides just-in-time delivery.

6. Prompt Response to Customers: Your satisfaction is the goal we pursue.

Q1： How could I know if this machine is suitable for me?

A: Before ordering, we will provide every details of the machine for your reference, or you could tell us your detailed requirements, our technician will recommend the most suitable machine for you.Q2:How to place an order?

(1) Welding drawings (3D and 2D, including welding points) and physical pictures; (2) Capacity or beat (how many seconds does it take to produce one piece or how many pieces are completed per day); (3) Equipment installation site conditions (site size and environment); (4) Effect requirements after welding; (5) Other requirements;

Q3:How can you guarantee the quality of welding machine?

We have passed the ISO test,and if you have time,you can come to our factory to check the machine before order .and we have one year guaranteed,free parts can be send free within one year.

Q4:How to install and operate the machine?

1.the machine is installed by us before send out,you need to install some parts according to the vedio and manual we send to you.

2.engineer can come to your side to install for you if need

3.install and operate training can be offer in our factory or in your side.

Q5:What’s the shipment terms and delivery time of your company?

A: It depends on the quantity of your order. Meanwhile,our board attach importance to foreign orders ,thus the orders aboard will have priority over it at home.

Q6:What kind of material can you welding?

Answer: Almost all the material, such as carbon steel welding, stainless steel welding, aluminum welding…